Small Engine Trouble Shooting Guide

Root Folder

ENGINE CRANKS BUT WILL NOT START

  • Empty fuel tank.
  • Fuel shut off valve closed.
  • Fuel line clogged.
  • Dirt or water in fuel system.
  • Spark plug lead loss or disconnected.
  • Ignition switch or kill with in OFF position.
  • Transmission not in neutral.
  • Spark plug failed.
  • Spark plug improperly gapped.
  • Ignition module malfunctioning.
  • No or low compression.

ENGINE STARTS BUT WILL NOT KEEP RUNNING

  • Fuel tank vent plugged.
  • Dirt or water in fuel system.
  • Choke cable malfunctioning.
  • Throttle cable malfunctioning.
  • Loose wires or connections that short kill terminal of ignition.
  • Carburetor not adjusted properly.
  • Cylinder head gaskets malfunctioning.
  • Fuel pump malfunctioning.

ENGINE HARD TO STARTS

  • Transmission not in neutral.
  • Drive engaged.
  • Loose wires or connectors.
  • Dirt or water in fuel system.
  • Clogged fuel lines.
  • Choke cable malfunctioning.
  • Throttle cable malfunctioning.
  • Spark plug(s) malfunctioning.
  • Carburetor not adjusted properly.
  • Valve to tappet clearance set incorrectly.
  • Low engine compression.

ENGINE WILL NOT CRANK

  • Transmission not in neutral/drive engaged.
  • Battery low or discharged, or not properly connected.
  • Safety interlock switch engaged, not connected properly or malfunctioning.
  • Loose or faulty wires or connectors.
  • Ignition switch not connected properly or malfunctioning.
  • Starter not connected properly or malfunctioning.
  • Starter solenoid not connected properly or malfunctioning.
  • Seized internal engine components.

ENGINE RUNS BUT MISSES

  • Dirt or water in fuel system.
  • Spark plug(s) leads loose.
  • Spark plug(s) not properly gapped.
  • Loose wires or connections that intermittently short kill terminal of ignition module to ground.
  • Carburetor improperly adjusted.
  • Engine overheating.
  • Valve to tappet clearance set incorrectly.
  • Ignition module malfunctioning.

ENGINE WON’T IDLE

  • Stale fuel.
  • Carburetor gummed up.
  • Carburetor idle speed adjusting screw not set properly.
  • Dirt or water in fuel system.
  • Carburetor fuel idle adjusting screw not set properly.
  • Fuel tank vent plugged.
  • Spark plug(s) malfunctioning.
  • Valve to tappet clearance set incorrectly.
  • Low engine compression.

ENGINE OVERHEATS

  • Grass screen clogged.
  • Cooling fins clogged.
  • Shrouding clogged.
  • Excessive engine load.
  • Oil level too low.
  • Oil level too high.
  • Carburetor improperly adjusted.

ENGINE LOSES POWER

  • Oil level too low.
  • Oil level too high.
  • Air Filter clogged or plugged.
  • Dirt or water in the fuel system.
  • Excessive engine load.
  • Engine overheating.
  • Spark plug(s) malfunctioning.
  • Carburetor improperly adjusted.
  • Low engine compression.

ENGINE KNOCKS

  • Oil level is too low.
  • Oil level is too high.
  • Wrong type of oil.
  • Wrong type of fuel.
  • Internal engine components worn or damaged.

ENGINE USES EXCESSIVE AMOUNTS OF OIL

  • Wrong type of oil.
  • Wrong oil viscosity.
  • Clogged air breather assembly.
  • Air breather assembly not assembled correctly.
  • Worn or broken piston rings.
  • Worn cylinder bore.
  • Worn valve stems.
  • Worn valve guides.
  • Engine crankcase overfilled with oil.

ENGINE BACKFIRES

  • Water in the fuel.
  • Fuel level low.
  • Bad fuse.
  • Kill switch malfunctioning.
  • Safety switch malfunctioning.
  • Wrong fuel mixture.
  • Worn valves.
  • Choke or throttle not set correctly.
  • Carburetor dirty.

Add Feedback